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ECODAS is a company based in France that also deals with medical waste. This includes medical waste from hospitals, clinics, other healthcare institutions, seaports and airports. The ECODAS machine is an automated system that sterilizes regulated medical waste and thereby reducing around 80% of the waste volume. The recycling and sterilization include shredding and steaming of waste.  
ECODAS is a company based in France that also deals with medical waste. This includes medical waste from hospitals, clinics, other healthcare institutions, seaports and airports. The ECODAS machine is an automated system that sterilizes regulated medical waste and thereby reducing around 80% of the waste volume. The recycling and sterilization include shredding and steaming of waste.  


== Design ==
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=== Research and Literature study ===
===Research and Literature study===





Revision as of 09:36, 5 March 2023

Group members

Name Student id Major
Luta Iulia Andreea 1671685 BCS
Sonia Roberta Maxim 1675656 BCS
Marie Spreen 1909983
Fenna Schipper 1625624 BPT
Hakim Agni 1430149 BCS
Lazgin Mamo 1502506
Dhruv Manohar 1568868

Introduction


Problem statement

Plastics have had a big impact on the medical industry. With the use of plastics, procedures are easier and safer and the costs have been reduced a lot[1]. But this revolutionary change of plastics in health care also results in a lot of plastic waste. In 2020, globally over 32 billion pounds of healthcare plastics were produced, and this is expected to grow to 48 billion pounds by 2025. Most of this plastic is being disposed of in landfills or by incineration even though much of this material is uncontaminated and recyclable[2]. During the Corona crisis, the waste became even more because the large amount of single-use plastics that were needed as personal protective equipment. All these plastics have a great impact on the environment, especially because most of these plastics are not recycled. Recycling these plastics is a solution to solve the crisis of plastic pollution, but recycling medical plastic has difficulties involved in sorting and cleaning.

To use plastics for biomedical application, it is important that plastics are selected with appropriate material, chemical or thermal properties, sterilization potential and durability because not all plastics can be recycled. If the plastics are not recycled in the correct way they can cause serious health issues and long-term pollution[3]. Even though recycling medical plastic can make a serious difference, still very little is known and done. There is an association, HPRC (Healthcare Plastics Recycling Council), that tries to solve this problem. However, still not a lot has improved.

To help the recycling process of medical plastic, we will try to come up with a robot which makes helps with dividing the different plastics based on their properties so it will be easier to recycle them. In order to do this literary research will be done and a concept will be made.


User Study

Hospitals :

  • Need to implement sterilization and segregation of plastic waste system that can handle large amount of plastic
  • Interest: Ease of use is important (Autonomy)?? and cost effectiveness

Government :

  • Main role : regulation of the process. Is the implementation mandatory for all hospitals and clinics ??? which waste is considered hazardous and cannot be recycled (if any)?? Is the plastic safe for reuse ??

Medical staff :

  • Not sure if they are users since they needn't to worry about the waste and the separation which is the objective we try to accomplish (discuss in meeting)


State of the art

Plastics have been revolutionizing the healthcare system for the last century. Their main advantage is the ease of sterilization compared to traditional materials used in healthcare such as ceramics, glass and metal. The latter materials needed time-consuming sterilization processes, steaming or autoclaving, whereas for plastics, there is a new technology used: gamma sterilization. A special place is occupied by single use plastics that offer an immense health benefit when it comes to maintaining a sterile environment. This was a crucial aspect during the COVID19 pandemic when single use plastic had become part of the daily life of healthcare workers. "There has been a dramatic demand for personal protective equipment (PPE). PPE which includes masks, safety goggles, face shields, hair covers etc. are all made of plastics like polyethylene terephthalate (PET)," [4]

Machines developed that can separate 12 different types of plastic[5]

Researchers from the Department of Biological and Chemical Engineering at Aarhus University have created a new camera technology that can differentiate among 12 types of plastic From these types, PVC, PP, PS, PE, PC, PET, PA12, ABS are frequently used in the healthcare system. For example, Polycarbonate (PC) is usually found in syringes, tubes and stents. The camera technology separates the different types of plastic based on their pure chemical composition. It uses a hyperspectral camera and machine learning algorithms to analyze the type of plastic directly on the conveyor belt.

In comparison, the current technology that usually uses near-infrared technology or density tests, can separate a much smaller variety of plastics and it is not as efficient.

Plastic classification via in-line hyperspectral camera analysis and unsupervised machine learning[6]

Hyperspectral imaging with wavelengths from 955 to 1700 nm on thirteen different plastics analyzed by PCA has shown that the spectral range is sufficient to differentiate plastics. Unsupervised machine learning has proven to cluster the plastic types and the resulting loading matrix correctly classified unknown plastic samples.

Healthcare Plastics Recycling Council (HPRC)[7]

The council showcases multiple case studies run in hospitals regarding plastic recycling. Even though multiple hospitals are planning and developing a recycling program, none of them had promising enough results to make a breakthrough.

  • Chicago Regional Recycling Project: HPRC and Plastics Industry Association (PLASTISCS) are currently running a recycling program in the Chicago area. Participating hospitals are Advocate Illinois Masonic Medical Center, and NorthShore University Health System’s Evanston, Skokie, Glenbrook, and Highland Park Hospitals. The project includes various companies providing logistics and recycling support, sustainability management software service, financial support and specialized bags for collection and transportation of the plastic materials.
  • Kaiser Permanente and Cleveland Clinic: the approach focuses on external waste recycling companies that will deal with sorting the mixed plastic waste. The programs are not yet running.
  • Mayo Clinic: Mayo Clinic’s Healthcare Plastics Recycling Program began in 2013 and from 2016-2017 it saw a 78% increase in recycling the PP, PS and other types of plastic and a 9% increase in recycling PET AND HDPE plastics. The project involves the addition of a baler, a grinder and willing external plastic buyers.

TRASHBOT[8]

Physical implementation of a autonomous sorting waste technology. Developed by cleanrobotics, the technology uses AI and computer vision to detect the recyclables and then applies machine learning algorithms to sort them and divert them into specific bins.

ECOSTERYL[9]

Ecosteryl is a machine produced by the company AMB based in Belgium that offers a solution for medical waste treatment and recycling. The waste is shredded and decontaminated in a secured machine. The machine does not need any water or steam.

ECODAS[10]

ECODAS is a company based in France that also deals with medical waste. This includes medical waste from hospitals, clinics, other healthcare institutions, seaports and airports. The ECODAS machine is an automated system that sterilizes regulated medical waste and thereby reducing around 80% of the waste volume. The recycling and sterilization include shredding and steaming of waste.

Design


Appendix

Logbook

Week Name Total Breakdown of hours
1 Luta Iulia Andreea Team formation + sending emails
Sonia Roberta Maxim 3 Team formation + sending emails (1h), research ideas for first meeting (2h)
Marie Spreen 1 Team formation + research for ideas
Fenna Schipper 1 Team formation + research ideas for first meeting (1h)
Hakim Agni Team formation
Lazgin Mamo Team formation
Dhruv Manohar Team formation
2 Luta Iulia Andreea 3 literature study
Sonia Roberta Maxim 6 first meeting + tutorial (2h), literature study (3h), online meeting (1h)
Marie Spreen 6 research + meeting + online meeting
Fenna Schipper 6 literature study (3h) and 2 meetings (3h)
Hakim Agni
Lazgin Mamo 6 Literature study (3hours) and meetings (3 hours)
Dhruv Manohar
3 Luta Iulia Andreea 5 Research + State of the art
Sonia Roberta Maxim 8.5 Research + State of the art (5h), tutorial + 2 * meetings (3.5h),
Marie Spreen 2 survey research
Fenna Schipper 4 research + problem statement
Hakim Agni
Lazgin Mamo
Dhruv Manohar


Research and Literature study

Fenna:

Recycling of medical plastics - ScienceDirect [1]

Conclusion:

Plastics have revolutionized medical industry, especially the single use plastic. The common method adopted for disposing medical plastics is incineration that can lead to the release of toxic chemicals and gases. Many of the plastics end up in marine ecosystems detrimentally affecting their survival. Usually, medical plastics are assumed to be infectious and cannot be discarded with the common municipal waste. Moreover, lack of sufficient landfills available have persuaded mankind to think of sustainable recyclable options. Most of the medical plastics have the potential to be recycled back into the petrochemical industry as a feedstock for the production of new plastics or refined fuels. There should be better awareness about recycling possibilities among the healthcare workers and the commitment to collect and recycle the plastic wastes is essential for a sustainable future. Most importantly the plastic devices should be designed such that it is easily recyclable. The outbreak of Covid 19 has increased our dependence on plastics in an unpredictable manner. The outcome would be drastic, finally affecting our future generations. Urgent measures should be taken to properly segregate, sterilize and recycle medical plastics. Multilayer plastics can be replaced by single layer plastics wherever possible. Current recycling strategies can be scaled up and integrated with new sustainable alternatives. This can reduce the accumulation of plastic waste to a certain extend.

Improving waste separation in hospitals - insights for intervention design | Project | BehaviourWorks Australia [2]

Findings:

  • One key influence was their access to the appropriate bins. Sometimes bins were placed far away in a corner, blocked by equipment or another (less appropriate) bin would be closer. With regards to recycling, we also learned that available recycling streams in the operating suites not only differed between hospitals but also between rooms within a hospital operating suite. This was sometimes due to a lack of space, where another bin simply wouldn’t fit into an already crowded room.
  • We also found out that often by default large rather than small clinical waste bags were used in the operating rooms (even though exceptions exist).
  • Time could work as a barrier or facilitator depending on whether nurses felt they had sufficient time to sort waste or had more pressing tasks to attend.
  • Nurses’ self-assessed knowledge on correct waste sorting behaviour was fairly high, however, there was still room for improvement.
  • Waste support staff also played a role in nurses’ waste separation behaviour. Nurses relied on support staff to line bins appropriately, empty them when full and transport waste out of the operating suite. Unsurprisingly, nurses also identified their colleagues as another key social influence.
  • While nurses recognised the positive outcomes of reducing landfill and materials being reused if recycled, they expressed some lack of trust in the overall recycling process, wondering if the items they placed in the recycling bin would actually get recycled once they left the operating suite or the hospital.


Health-care waste (who.int)[3]

Key facts

  • Of the total amount of waste generated by health-care activities, about 85% is general, non-hazardous waste.
  • The remaining 15% is considered hazardous material that may be infectious, toxic or radioactive.
  • Every year an estimated 16 billion injections are administered worldwide, but not all of the needles and syringes are properly disposed of afterwards.
  • Open burning and incineration of health care wastes can, under some circumstances, result in the emission of dioxins, furans, and particulate matter.
  • Measures to ensure the safe and environmentally sound management of health care wastes can prevent adverse health and environmental impacts from such waste including the unintended release of chemical or biological hazards, including drug-resistant microorganisms, into the environment thus protecting the health of patients, health workers, and the general public.


A Study on AI‐based Waste Management Strategies for the COVID‐19 Pandemic - PMC (nih.gov)[4]

Conclusion

Overall, it can be seen that AI/ML‐based methods can be employed to improve the performance of several different activities in the waste management process that can provide a safe and scalable setup together with the physical measures as laid out in the discussion a long‐term waste management ‐strategy.

Hospital Waste Recycling: The Great Waste Recycling Revolution (tradebe.com) [5]

Waste produced by hospitals and other medical facilities is a largely invisible contributor to environmental degradation. However, when one considers the wide array of establishments that produce medical waste, and the use of single-use sterile equipment across these facilities, their impact quickly becomes apparent. An incredible amount of waste is produced by health clinics, nursing homes, medical research laboratories, dentists, offices, veterinary clinics, and of course hospitals. Incredibly, around 85% of hospital waste is non-hazardous and non-infectious, according to the World Health Organization. The majority of that waste is recyclable, highlighting the need for a robust hospital waste recycling initiative to prevent these safe waste materials from reaching landfills.


AGV Scheduling Optimization for Medical Waste Sorting System[11]

Key facts:

  • Traditional manual order picking is extremely susceptible to infection spread among workers and picking errors, while automated medical waste sorting systems can handle large volumes of medical waste efficiently and reliably. Medical waste is infectious, toxic, and hazardous, thus, the application of automated sorting systems can greatly reduce the infection rate of operators and improve the efficiency of medical waste disposal compared with traditional manual sorting.
  • The disposal process of medical waste mainly includes classification and collection, transportation, and recycling.
  • Due to the large amount of medical waste that needs to be sorted, medical waste recycling and processing centers (MWRPC) face the requirements for small orders, high volume, and strict work schedules, which are similar to e-commerce warehouses.
  • The recent outbreak of the novel coronavirus has stimulated the demand for medical services and protective equipment, causing the amount of medical waste to increase exponentially.
  • Medical waste is usually divided into five categories: infectious waste, pathological waste, injury waste, pharmaceutical waste, and chemical waste.
  • A vertical sorting system might be an optimal solution for sorting medical waste.

Medical Waste-Sorting and Management Practices in Five Hospitals in Ghana[12]

Hospital waste management in Ghana faces the risk of cross-contamination from the lack of thorough sorting of the waste at the points of generation. This has increased the potential for the spread of infections and chemical pollutant.

Conclusion:

A cross-sectional study of waste-sorting and management practices in five hospitals in Ghana has shown that even though there were attempts to segregate hospital waste, particularly in the high-risk areas, the lack of a uniform color coding and labeling system for the different categories of hospital waste affects the efficiency of collection and handling and the integrity of the final waste treatment processes. Significant differences in waste-sorting behavior among health staff were apparent only on the basis of occupation or work area. A number of incinerators for burning infectious waste are either not functioning or are operated outside their capacities or appropriate uses. Current incinerators are unable to inactivate pathogens. Chemical agents like PCDDs/Fs and PCBs are likely released in the exhausts, which calls for the need to install air pollution control devices (APCDs). It is recommended that refresher training courses are periodically organized for health workers to conscientize them on laboratory and general health safety. There is a need for an integrated approach to healthcare waste management in Ghana that will entail the coordinated efforts of the assemblies as well as the Ministry of Health and private companies contracted to collect, transport, and dispose of waste. Since 80–85% of wastes generated in health facilities are of no risk and comparable to domestic waste, they can be separated and handled together with the municipal waste streams while the infectious ones are treated specially, either on-site or sent to designated engineered incinerators.


Machine Learning and IoT-Based Waste Management Model[13]

The waste-collecting trucks collect waste just once or twice in seven days. Due to improper waste collection practices, the waste in the dustbin is spread on the streets. Thus, to defeat this situation, an efficient solution for smart and effective waste management using machine learning (ML) and the Internet of Things (IoT) is proposed. In the proposed solution, there have used an Arduino UNO microcontroller, ultrasonic sensor, and moisture sensor. Using image processing, one can measure the waste index of a particular dumping ground. A hardware prototype is also developed for the proposed framework.


Module 2: The Healthcare Waste Management System[14]

A PowerPoint presentation about Waste Minimization in Health Facilities. For example:

  • Inventory control in pharmacy and stockroom
  • Employing reusable and recycled products
  • Solvent recovery in the hospital laboratory
  • Silver recovery in the x-ray department


Classification of Trash for Recyclability Status[15]

Conclusion:

The classification of trash into various categories; glass, paper, plastic, cardboard, metal and trash, is possible through machine learning and computer vision algorithms. Trash classification based on images of trash has been trained using both a support vector machine (SVM) and a convolutional neural network (CNN). However, in order to create a more accurate system, there needs to be a continuously growing data source and the optimal hyperparameters for the CNN must still be found.


Sonia:

Managing barriers to recycling in the Operating Room, The American Journal of Surgery

  • It is very often unclear which Operating room items are recyclable and the greatest barrier to recycling is lack of knowledge.
  • Up to 90% of “red-bag” waste does not meet criteria for “red-bag” waste - common items are mistakenly disposed of in red bags are vent tubing, suction tubes, IV bags, foley bags, foley catheters, masks, casts and splints, urinals, and bedpans.
  • Addressing this issues could significantly reduce waste and save a lot of money


A circular healthcare economy; a feasibility study to reduce surgical stainless steel waste, Sustainable Production and Consumption. Elsevier.

Talks about reducing surgical stainless steel waste by recycling and sterilizing it. Presents several statistics on this topic and an experiment which in the end proves that a circular approach towards reusing discarded hospital instruments and stainless steel waste is indeed feasible and furthermore, it saves money.


Where does hospital waste go? medical waste disposal explained, CleanRiver.

  • 85% of hospital waste is noninfectious – most of these materials end up in landfills or get burned.  
  • One of the biggest issues facing hospital waste challenges is “Over-classification” of waste related to “red bag” waste – they are filled incorrectly.“Over-classification” of waste refers to a large issue occurring in most medical facilities - regular waste, such as pop cans, bottles, paper, food waste, etc. end up being tossed in the “red bag” bins by patients or staff which are reserved to collect medical waste only.
  • Problem: Red Bag waste can be up to 20X more expensive to haul than a hospital’s regular waste streams! Red bag waste is for anything contaminated with blood, infectious material, or other bodily fluids.


The recycling of medical waste (no date) Frst Solutions GmbH.

  • 2 million tons of medical waste produces yearly – best way to deal with this: shredded then wet steam sterilization.

There are companies specializes in this:

  1. AMB, a company based in Belgium
  2. ECODAS based in France
  3. WastinnovaIn, a company in Zimbabwe


A review on Medical Waste Management: Treatment, recycling, and disposal options, MDPI.

Lazgin :

  •   the wastes from hospitals and health-care systems are not required to be treated to remove health-care chemicals. Municipal wastewater treatment plants are not designed to remove these chemicals and at best result in incomplete removal and lead to formation of transformation products, which may still be a concern in the environment. In some instances, the transformation products may even be more toxic than the parent compounds.
  • Once released into the waste stream, the contaminants from health-care system are subject to several processes that affect how they move around the natural environment and how long they persist in the environment such as sorption, transformation, and degradation (both abiotic and biotic)
  • Segregation and categorization of wastes are critical to minimize risk during handling and identify safe transport and treatment requirements.
  • The concept of the “circular economy” is gradually being introduced across Europe. The circular economy moves away from a linear economy (make, use, and dispose) in theory enabling products and materials to last longer and virtually eliminating waste (The Waste and Resources Action Programme (WRAP), 2016).
  • Identify if the waste needs to be classified—almost all health-care waste would need to be classified unless the material either is not waste or is identified in Article 2 of the Waste Framework Directive 2008/98/EC as being excluded as it is covered by other legislation
  • Determine the chemical composition of the waste to determine if it has a hazardous property, which can be found through product manufacturer's safety data sheets,
  • Assess the hazardous properties of the waste to see if it contains any of the following hazardous descriptions at relevant concentrations (Jones and Tansey, 2015): H1: Explosive H2: Oxidizing H3A: Highly flammable H3B: Flammable H4: Irritant H5: Harmful H6: Toxic H7: Carcinogenic H8: Corrosive H9: Infectious H10: Toxic for reproduction H11: Mutagenic H12: Substances that release toxic gases H13: Sensitizing H14: Ecotoxic


Plastic Waste Recycling in Hospitals

Plastic waste recycling in hospitals is an important issue as medical facilities can generate a significant amount of waste. By weight, the plastic content of medical waste is around 25%. Included in this plastic waste is medical equipment, single-use items and packaging. All of these contribute to the overall waste stream. Historically, medical wastes have been disposed of in landfills or treated in incinerators. These incinerators were poorly designed and inadequately controlled and as a result, some hazardous pollutants were produced from the incineration of medical waste. So it seems that landfills are a better solution for disposing of medical waste. An issue with this, however, is that plastic has a low recovery rate. This leads to plastic waste occupying most landfill space, which is already limited[16]. Therefore recycling the plastic waste is ideal, as to preserve landfill space for other medical waste.

In reality, recycling programs in hospitals are often limited. Some facilities do not have any recycling infrastructure in place. For the most part this is due to the difficulty in separating and processing medical waste[17]. More and more hospitals are implementing recycling programs for certain types of plastic waste, such as plastic bottles and packaging materials. In most cases these programs require the staff to take some training to ensure proper sorting and disposal of recyclable plastic. Luckily, with more research being done on the topic, there are guidelines for enhancing the recycling potential for plastic waste in hospitals[18]. Hospitals can now implement the positive design practices and the negative design practices in order to recycle more plastic.

Recycling of plastic starts with identifying the materials for recycling, and sorting the materials. Manual sorting is possible but very labor intensive. Therefore, automated sorting techniques are preferred. Near infra-red (NIR) is an identification technique that provides high speed. Separation is then done using one of many technique, to name a few: density separation, froth flotation and electrostatic sorting. Now that the plastic is separated, the recycling process can start. Depending on the type of plastic, the recycling process will following one of four paths: primary, secondary, tertiary or quaternary recycling[17].

Primary recycling refers to the reuse of plastics scraps into product similar to the original material, such as a bottle being reused as a bottle, When possibly, this type of recycling is preferred as the waste is easily integrated back into the production cycle. However, this process is not possible for contaminated plastics[17].

Secondary recycling uses mechanical systems to collect, separate and sort the material. After that, the system washes contaminants on the plastics and grind it down. Some variants of secondary recycling are screw extrusion[19] or blow molding[20]. This process is not effective with highly contaminated waste, so it cannot be always used[17].

Tertiary recycling or chemical recycling converts plastic materials into smaller molecules, usually liquids or gases. This type of recycling uses a chemical process to recover the petrochemical components in plastics. Innovative solutions are being developed for this process, and example of this is pyrolysis[21]. After tertiary recycling the plastic waste is converted to usable materials, therefore reducing overall amount of waste that needs to be disposed of[17].

Quaternary is synonymous to incineration, the technique we mentioned earlier. This technique incinerates the plastic waste and recovers energy. However, the combustion usually releases harmful gases. For medical waste that cannot be recycled otherwise, this is a good option[17].

An important note is that there are some types of medical waste that cannot me recycled, examples are sharp and biological materials. These types of medical waste must be disposed of using specialized methods, we will elaborate on these specialized methods later.

...


  1. Why Are Plastics Essential in the Medical Industry - Raya Plastics (rayda.co.uk)
  2. Why HPRC - Healthcare Plastics Recycling Council
  3. Recycling of medical plastics - ScienceDirect
  4. https://www.sciencedirect.com/science/article/pii/S2542504821000348
  5. https://www.innovationnewsnetwork.com/machines-developed-separate-12-different-types-plastic/16788/
  6. https://www.sciencedirect.com/science/article/pii/S0924203121001247?via%3Dihub
  7. https://www.hprc.org/hospital-recycling-case-studies/
  8. https://cleanrobotics.com/trashbot/
  9. https://www.ecosteryl.com/
  10. https://www.ecodas.com/en/ecodas-t100-en/
  11. https://www.hindawi.com/journals/sp/2021/4313749/
  12. https://www.hindawi.com/journals/jeph/2020/2934296/
  13. https://www.hindawi.com/journals/cin/2021/5942574/
  14. https://cdn.who.int/media/docs/default-source/wash-documents/wash-in-hcf/training-modules-in-health-care-waste-management/module-11---classification-of-health-care-waste.pdf?sfvrsn=ee9ab82d_5
  15. https://cs229.stanford.edu/proj2016/report/ThungYang-ClassificationOfTrashForRecyclabilityStatus-report.pdf
  16. https://www.sciencedirect.com/science/article/abs/pii/S0956053X02000065
  17. 17.0 17.1 17.2 17.3 17.4 17.5 https://www.sciencedirect.com/science/article/pii/S2542504821000348
  18. https://www.hprc.org/design-guidance/
  19. https://www.sciencedirect.com/topics/materials-science/single-screw-extrusion
  20. https://www.sciencedirect.com/topics/engineering/blow-molding
  21. https://www.ars.usda.gov/northeast-area/wyndmoor-pa/eastern-regional-research-center/docs/biomass-pyrolysis-research-1/what-is-pyrolysis/#:~:text=Pyrolysis%20is%20the%20heating%20of,strong%20bio%2Dpolymers%20mentioned%20above.

5. https://www.sciencedirect.com/science/article/pii/B9780444638571000012